ESEPRO Profibus gateway for Woodward Easygen genset controls and LS-5 controls

ESEPRO is a Profibus gateway specifically designed to interface Woodward's Easygen series genset controls with Profibus-DP networks. It interfaces via the CAN bus with the Woodward controls and is easy to configure using standard Profibus configuration tools like Simatic Manager.

A single ESEPRO added to the CAN network will make all Visualisation Data of connected Woodward CANopen controls available without adding additional load to the CAN bus communication. The Visualisation Data is buffered in the ESEPRO gateway which decouples Profibus’ cyclic process I/O from the CANopen cyclic TXPDO transfers.

A single ESEPRO added to the CAN network will make all Visualisation Data of connected Woodward CANopen controls available without adding additional load to the CAN bus communication. In addition concurrent and fast read and write access to device Parameter IDs is possible utilising parallel CANopen SDO transfers.

The ESEPRO appears as a modular I/O module in the Profibus configuration tool.

The ESEPRO offers three different methods to map data into the PLC's process I/O image to suit different application requirements and programming styles. Visualisation Data of connected Easygen and LS-5 devices can be mapped directly into the PLC's process image. For larger data tables which exceeds the Profibus I/O space, a profile-style indexed mapping similar to the Profidrive standard can be used. Alternatively access to larger data tables via acyclic DP-V1 transfers is also possible. In addition, read and write access to the Easygen’s device Parameter IDs is possible utilising acyclic DP-V1 transfers which are internally translated to CANopen SDO transfers.

A new addition is the legacy device emulation mode for Woodward MFR 2 and GW 4 devices. By employing an ESEPRO and an Easygen-3000XT device, one can effectively emulate and substitute either a MFR 2 or a GW-4 coupled with a GCP-30 or MFR 3. The emulation works transparently and does not require any changes to the original PLC software. The ESEPRO will map data and alarm bits from the Easygen-3000XT into the appropriate Profibus I/O locations. This presents an excellent solution for plant retrofits or upgrades.

Common applications include:

• PLC connection
• Operator panel interfacing
• HMIs
• SCADA integration
• Power station automation
• Gen set control
• Remote control & monitoring
• Data logging

• Usage
• Connections
• Documentation
• Downloads
• Specifications
• Ordering

    

Datasheets
ESEPRO Data sheet	Two page data sheet
Manuals
ESEPRO Quick start	Installation guide
ESEPRO User manual	User manual
GW 4 with GCP-30/MFR 3 Emulation Mapping	Data Protocol Mapping for GW 4 with GCP-30/MFR 3 Emulation using Easygen-3000XT
GW 4 with LS 4 Emulation Mapping	Data Protocol Mapping for GW 4 with LS 4 Emulation using LS-5 v2
MFR 2 Emulation Mapping	Data Protocol Mapping for MFR 2 Emulation using Easygen-3000XT
Application Notes
Woodward Application Note - proconX ESEPRO	Using proconX ESEPRO with Woodward controllers version 1.0
Profibus DP Installation Guideline	Technical Guideline - Installation Guideline for PROFIBUS-DP/FMS version 1.0
Firmware Release History	Firmware release history log
Application Note 301	TFTP Firmware upgrade
IP setup and recovery using a terminal program	Entering DIAG mode to recover IP settings

Files
Standard ESEPRO GSD File (DP-V1 & DP-V0)	GSD file Revision 7 (added EG3000XT protocol 5014 and LS-5v2 protocol 5302)
Y-Link ESEPRO GSD File (DP-V0)	GSD file limited to DP-V0 functionality, use only in conjunction with Siemens Y-Link.
ESEPRO Profibus Registration	Confirmation Registration of a PROFIBUS Device

Interfaces
Profibus	1 DP-Slave
CAN	1
Ethernet	1 (diagnostics and firmware upgrade)
User interface
LED indicators	Power (green), Ethernet link (green), 2 status (bi-color red/green)
Monitoring	Web browser based
Diagnostic
High availability features	Watchdog supervision, brown-out detection
Profibus interface
Connector	female 9-pin D-sub, Profibus standard (IEC 61158-2) pin-out
Physical layer	EIA-485-A (RS-485)
Isolation	500 V galvanic
Speed	9.6 kBit/s - 12 MBit/s
Protocols	Profibus DP-V0 and DP-V1 Slave
Max. nodes on a single bus segment	32
CAN interface
Connector	male 9-pin D-sub, industry standard CiA DS-102 pin-out
Physical layer	ISO 11898
Isolation	non-isolated
Speed	250 kBit/s
Protocols	CANopen consumer & client
Max. nodes on a single bus segment	64
Number of adressable nodes	8
Ethernet port
Connector	8-pin RJ-45 socket for Cat 5 UTP
Physical & Data Link Layer Layer	IEEE 802.3i 10BASE-T
Isolation	1.5 kV galvanic
Speed	10 Mbit/s
Max. cable length	100 m (328 ft)
Ethernet frame types	802.3
Protocols	Toolkit, HTTP, IP, TCP, ARP
Concurrent connections	2 HTTP
Power supply
Connector	3.81 mm 2-pin pluggable terminal block header
Voltage	10-30 V DC
Current	30 mA typical @ 24 V DC
Intrinsic consumption	750 mW
Electromagnetic compatibility
Emissions (radiated and conducted)	AS/NZS CISPR 22 / EN 55022 (Class A)
Immunity	EN 55024
Electrostatic discharge	EN 61000-4-2
Radiated RF	EN 61000-4-3
Fast transients	EN 61000-4-4
Conducted RF	EN 61000-4-6
Enclosure
Material	Self-extinguishing PC/ABS blend (UL 94-V0)
Mounting	35 mm DIN rail (EN 60715)
Classification / Type rating	IP 20 / NEMA Type 1
Cooling	Convection
Environmental
Operating temperature	0 to 60 °C / 32 to 140 °F
Storage temperature	-25 to 85 °C / -13 to 185 °F
Humidity	10 to 95% non condensing
Operating ambience	Free from corrosive gas, minimal dust
Physical
Dimensions	101 x 22.5 x 120 mm / 3.98 x 0.886 x 4.72 in
Weight	0.15 kg / 0.33lb
Compliance
Australia	C-Tick
Europe	CE, RoHS
USA	FCC Part 15 (Class A)
Canada	ICES-003 (Class A)

The ESEPRO can be ordered through Woodward sales offices:

Woodward, Inc.
1000 East Drake Road
Fort Collins, Colorado 80525
USA
Phone: +1 (970) 482-5811
www.woodward.com

Woodward GmbH
Handwerkstraße 29
70565 Stuttgart
Germany
Phone: +49 (711) 78954-510
www.woodward.com